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Corrosion control and treatment Tutorial


 









Corrosion control and treatment Tutorial

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Index Corrosion control and treatment Tutorial


CORROSION CONTROL AND TREATMENT MANUAL
I. INTRODUCTION
General
Responsibility
Reference Documentation
II. CORROSION CONTROL
General
Preventive Maintenance
Surveillance
Design Considerations
Corrosion Control
III. TYPES OF CORROSION AND THEIR CAUSES
General
Basic Causes of Corrosion
Conditions Necessary for Corrosion
Effect of Material Selection
Water Intrusion
Environmental Factors
Types of Corrosion
Concentration Cell Corrosion
Metal Ion Concentration Cells
Oxygen Concentration Cells
Active-Passive Cells
Galvanic Corrosion
Filiform Corrosion
Intergranular Corrosion
Exfoliation Corrosion
Pitting Corrosion
Uniform Etch Corrosion
Stress Corrosion Cracking
Fatigue Corrosion
Fretting Corrosion
Crevice Corrosion
Section Title
IV. CORROSION REMOVAL AND TREATMENT
General
Aluminum and Aluminum Alloys
General
Cleaning To Remove Foreign Matter
Corrosion Removal
Surface Treatment
Application of Chemical Conversion Coating
Application of Paint System
Contact With Dissimilar Materials
Carbon Steel and Low-Alloy Steel
General
Cleaning To Remove Foreign Matter
Paint Stripping (When Required)
Chemical Paint Stripping
Corrosion Removal
Phosphoric Acid Base (Brush-On Method)
Phosphoric Acid Base (Immersion Method)
Alkaline Corrosion Remover (Immersion Method)
Stainless-Steel Alloys
General
Cleaning To Remove Foreign Matter
Corrosion Removal
Mechanical Method
Chemical Method
Application of Protective Coating
Copper and Copper-Base Alloys
Plated Surfaces
General
Cleaning To Remove Foreign Matter
Paint Stripping (When Required)
Corrosion Removal and Treatment of Plated Surfaces
Zinc- and Aluminum-Plated Surfaces
Chromium, Nickel, Copper, and Tin Plate
V. TREATMENT OF TYPICAL AREAS
General
Communications, Electronic, and Associated Electrical
Equipment
General
Enclosures Purges for Hazard Protection
Section Title
Enclosures Intermittently Purged for Hazard Protection
Enclosures Not Purged for Hazard Protection
Coating of Communications, Electronic, and Associated
Equipment
Items To Be Treated
Items Not To Be Treated With Conformal Coating
Electrical Connectors
Potting and Molding
Lubricating Connectors
Carbon Steel Structures
General
Typical Problem Areas
Sharp Edges
Back-To-Back Structures (Faying Surfaces)
Nuts and Bolts
Tubular Structural Steel
Water Traps
Unistrut Channels
Tube Clamps
Galvanized Steel
Stainless-Steel Components
General
Stainless-Steel Tubing Assemblies
Application of Protective Coatings
Stainless-Steel Bellows
Stainless-Steel Pipe, Flange Bolts, and Nuts
Aluminum Alloy Pipe and Tubing
General
Corrosion Treatment
Miscellaneous
Steel Cabling
Piano-Type Hinges
Adjustable Parts
Bare Metal Piston Surfaces
APPENDIX A GALVANIC SERIES IN SEA WATER
ABBREVIATIONS AND ACRONYMS
cm centimeter
CP cathodic protection
DOD Department of Defense
gal gallon
GN2 gaseous nitrogen
HF hydrofluoric acid
HNO3 nitric acid
in inch
IVD ion vapor deposition
kg kilogram
KSC John F. Kennedy Space Center
ksi kips per square inch
MIL military
m3 cubic meter
mm millimeter
MPa megapascal
NACE National Association of Corrosion Engineers
NH4HF2 ammonium bifluoride
TM-584C
oz ounce
psi pounds per square inch
SCC stress corrosion cracking
SPEC specification
SSPC Steel Structures Painting Council
STD standard
TM technical manual
UTS ultimate tensile strength
m micrometer
C degree Celsius
F degree Fahrenheit







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